High Strength Porous Silicon Carbide Ceramic Foam Filter for Ductile Iron Casting
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| Customization: | Available |
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| Corrosion Resistance: | Acid Resistant |
| Density: | 1.5-3.0 g/cm3 |
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Basic Info.
- Model NO.
- SIMIS-Filter
- Thermal Stability
- High Temperature Stability
- Application
- Refractory
- Hardness
- 9 Mohs
- Type
- Ceramic Plate
- Product Name
- High Porosity Alumina Ceramic Foam Filter for Low-
- Porosity(%)
- 80-90
- Aperture
- 10-50ppi
- Colour
- White
- Working Temperature
- <1100 Degree
- Bending Strength(MPa)
- >0.6
- Compression Strength(MPa)
- >0.8
- Thermal Shock Resistance
- 1100degree---Room Temperature 6 Times
- Volume Density
- 0.4-0.5g/cm3
- Tolerance of Dimensions
- -1.0 / +0 mm (Also Be Customized According to Cus
- Dimension Size
- 40-660mm
- Thickness
- 11-50mm
- Transport Package
- Carton and Pallet
- Specification
- 50*50*22
- Trademark
- SIMIS
- Origin
- China
- HS Code
- 690390000
- Production Capacity
- 3000000
Packaging & Delivery
- Package Size
- 55.00cm * 37.00cm * 30.00cm
- Package Gross Weight
- 1.000kg
Product Description
Ceramic foam filters have revolutionized the metal casting industry, offering a highly effective and efficient solution for filtering molten metal. These filters are made from a unique ceramic material that offers exceptional porosity and strength, making them ideal for use in a wide range of metal casting applications.
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Silicon carbide ceramic foam filter (SIC ceramic foam filter) * Color: Dark Grey * PPI: 10ppi, 20ppi, 30ppi, 40ppi, 50ppi * Working Temperature: ≤1500ºC * Thermal shock resistance(1100ºC):≥2 * Compressive strength:>0.9Mpa * Porosity: ≥80% * Sample: Support * Customization: Sizes and shapes * Application:Ductile Cast Iron, Malleable Cast Iron, Gray iron, and other Cast Iron. |
| Alumina ceramic foam filter * Color: White * PPI: 10ppi, 20ppi, 30ppi, 40ppi, 50ppi * Working Temperature:≤1100ºC * Thermal shock resistance(1100ºC):≥2 * Compressive strength:>0.8Mpa * Porosity: ≥80% * Sample: Support * Customization: Sizes and shapes * Application:Aluminium Aluminium alloys and other Non-ferrous alloys. |
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Zirconia ceramic foam filter * Color: Yellow * PPI:10ppi, 20ppi, 30ppi, 40ppi, 50ppi * Working Temperature:≤1700ºC * Thermal shock resistance(1100ºC):≥2 * Compressive strength:>1.2Mpa * Porosity: ≥80% * Sample: Support * Customization: Sizes and shapes * Application:High melting point metal alloys like Steel, Alloy Steel, and Stainless Steel. |
Size (mm) |
10ppi | 20ppi | 30ppi | |||||
| Capacity (kg) | Flow Rate (Kg/s) | Capacity (kg) | Flow Rate (kg/s) | Capacity (kg) | Flow Rate (kg/s) | |||
| Grey Iron | Ductile Iron | Grey Iron | Ductile Iron | Grey Iron | Grey Iron | Grey Iron | Grey Iron | |
| 40×40×15 | 64 | 32 | 4 | 3 | 50 | 3 | 42 | 2 |
| 40×40×22 | 64 | 32 | 4 | 3 | 50 | 3 | 42 | 2 |
| 50×30×22 | 60 | 30 | 4 | 3 | 47 | 3 | 40 | 2 |
| 50×50×15 | 100 | 50 | 6 | 4 | 78 | 3.5 | 66 | 3 |
| 50×50×22 | 100 | 50 | 6 | 4 | 78 | 3.5 | 66 | 3 |
| 60×60×15 | 144 | 72 | 9 | 6 | 112 | 6 | 95 | 5 |
| 75×50×22 | 150 | 75 | 9 | 6 | 116 | 6 | 99 | 5 |
| 75×75×22 | 220 | 110 | 14 | 9 | 175 | 10 | 149 | 8 |
| 100×50×22 | 200 | 100 | 12 | 8 | 155 | 9 | 133 | 7 |
| 100×75×22 | 300 | 150 | 18 | 12 | 232 | 13 | 199 | 11 |
| 100×100×22 | 400 | 200 | 24 | 16 | 310 | 18 | 265 | 15 |
| 150×150×22 | 900 | 450 | 54 | 36 | 698 | 40 | 596 | 33 |
| 200×200×40 | 1600 | 800 | 95 | 64 | 1240 | 58 | 1060 | 48 |
| Dia 40×22 | 40 | 20 | 3 | 2 | 39 | 2 | 33 | 2 |
| Dia 50×22 | 70 | 35 | 4.5 | 3 | 61 | 4 | 52 | 3 |
| Dia 60×22 | 100 | 50 | 6.5 | 4.2 | 88 | 5 | 75 | 4 |
| Dia 70×22 | 150 | 75 | 8.8 | 5.5 | 119 | 7 | 102 | 6 |
| Dia 75×22 | 170 | 88 | 10 | 6 | 137 | 8 | 117 | 6.5 |
| Dia 80×22 | 200 | 100 | 11 | 7.2 | 156 | 9 | 133 | 7 |
| Dia 90×22 | 240 | 120 | 14 | 9 | 197 | 11 | 169 | 9 |
| Dia 100×22 | 280 | 140 | 17 | 11 | 243 | 14 | 208 | 12 |
| Dia 125×22 | 400 | 220 | 24 | 16 | 380 | 22 | 325 | 18 |
| Dia 150×22 | 700 | 350 | 38 | 25 | 548 | 32 | 468 | 26 |
| Dia 200×40 | 1240 | 620 | 67 | 44 | 973 | 56 | 832 | 46 |
Note:
Size and porosities:
* Different size can be made upon customer request.
* Length*width*height=(40-300)*(40-300)*(10-30)mm
* With round,square and rectangle shape.
* Tolerance:-1~0 mm
* Pore size: 10 PPI / 20 PPI / 30PPI
* Tolerance: ± 1-2PPI
2.Superior dimensional tolerances
3.Low loss of thermal shock
4.High mechanical strength at normal and high temperature
5.Large specific surface
6.Good chemical stability
7.Excellent filtering functions of screen
8.Excellent filtering residua collection and absorption
9.Beveled edges and compressible gasket
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| Installed in pouring cup Commonly used in cast steel models to cover granular matter |
Installed horizontally in vertical runners It is suitable for small molten steel parts , especially for casting systems where the vertical runner is located in the center of the mold and the horizontal runner is multi-branched |
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| Installed vertically in horizontal runner Improve the flow rate of molten metal and enhance the filling capacity. Since the molten metal directly impacts the filter, the impact resistance of the filter should be considered. |
Installed horizontally in horizontal runner Improve the flow rate of molten metal and enhance the filling capacity. Since the molten metal directly impacts the filter, the impact resistance of the filter should be considered. |
TaiyuanSIMIS Company was established in 2004 and has since expanded its business scope from Investment Casting to encompass the entire casting industry, including Sand Casting, Die Casting, and Forging Products.
In 2023, the company ventured into Refractories and Ceramic Foam Filters products closely associated with the casting industry.
1.Are you a factory? What is the monthly production volume?
It is 7 working days for supplying samples. It is 10-15 working days for batch orders.
Sure. If you're sincere buyer and would like to visit our factory, please contact us to make an appointment.
The production cycle will be determined according to the quantity of the order and the current production situation, usually the order production cycle is 15 days.
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