Three Way Catalytic Converter with Ceramic Honeycomb Substrate & Metallic Carrier Catalyst

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: SIMIS
• Type: Catalytic Converter
• Body Material: Steel
• Discharge Standard: Euro II
• Certification: ISO9001
• Noise Source: The Noise of Engine
• The Noise of Engine: Mechanical Noise
• Automobile Chassis Noise: The Brake Noise
• Component: Catalytic Converter
• Main Market: North America
• Product Name: 3-Way Catalyst Honeycomb Ceramic Substrate Carrier
• Materials: Cordierite
• Shape: Round, Oval, Racetrack-Shaped
• Application: Auto Exhaust System
• Coating: PT Pd Rh
• Cell Density: 200 Cpsi
• Emission Standard: Euro 3
• Size: Dia 2.5*15 Inch
• Working Temperature: 150-1200 Degree
• Transport Package: Carton and Pallet
• Specification: 55*37*30cm
• Trademark: SIMIS
• Origin: China
• HS Code: 6903900000
• Production Capacity: 3000000pieces/Year
• Package Size: 15.00cm * 15.00cm * 15.00cm
• Package Gross Weight: 5.000kg

Product Description

Product Description

The three-way catalyst (TWC) is made of cordierite honeycomb ceramics as a carrier, rare earth composite oxides as additives, and a small number of precious metals (PD/PD/RH) added and sintered after a special coating process. The product makes full use of the coordinated effects of precious metals and rare earth composite oxides. The carbon monoxide CO, hydrocarbons HC, and nitrogen oxides NOX in the exhaust gas undergo oxidation/reduction, thereby converting them into non-toxic carbon dioxide, water and nitrogen.

The conventional dimensions of the honeycomb ceramic catalyst carrier are: Dia80*80, Dia93*80mm, Dia93*100mm, Dia 100*100mm, Dia 101.6*100mm, Dia103*100mm, Dia 106*100mm, Dia 110*100mm, Dia 118*100mm, Dia 130*100mm.
 

Three-Way Catalytic Converter Uses advanced spiral wound ultra thin foil Our Three-Way Catalytic Converters are constructed of high temperature tolerant, corrosion resistant steel alloys. Thick steel alloy retainers are used to provide support and stability for the inlet and outlet faces of the metallic core. The effects of high thermal shock and severe vibration are minimized. The larger model catalytic converters (Models 12 SXT and higher) feature inlet flow diverters for even exhaust flow distribution and improved operating efficiency.	Three-Way Catalytic Converter Uses advanced welding process Our 3 way catalytic converters feature high strength, ultra-thin metallic core walls which impose a minimal exhaust gas restriction during operation. Even under high load/speed conditions the average engine operating efficiency is barely affected. Under normal circumstances the exhaust gas back pressure restriction will be in the order of 6.0" to 9.0" water gauge (depending on exhaust gas temperature).
Honeycomb Metallic substrate (catalyst) metallic catalyst substrates are made of thin metal foils, flat and corrugated, formed into a honeycomb structure which is placed inside a metal shell, the advantages of metal substrates are their high geometric surface area and low pressure drop associated with the thin walls. The foils in metallic substrates can be brazed/welded together to provide good mechanical durability and resistance to thermal shock. The major disadvantage of high quality metallic substrates is their high cost.	DPF (Diesel Particulate Filter) DPF (Diesel Particulate Filter) is an exhaust aftertreatment device that traps particulate matter such as soot and ash. A DPF typically uses a substrate made of a ceramic material that is formed into a honeycomb structure. A DPF has been a requirement of all new diesels since 2009 when the 'Euro 5' emissions standard came into force.

 

Product Size

Product name	Three-way Ceramic Catalyst converter
Material	Cordierite and stainless steel
Size	Diameter: 80-144mm Length: 70-152mm (Customizable)
Working Temperature	150°C-1200°C
Shape	Round, Oval,Racetrack-shaped
Cell Density	400-600 CPSI (customizable)
Application	Auto Exhaust System
Emission Standard:	Euro 3/4/5/6
Model:	Universal

Specification Size

Specification	Diameter (mm)	Length (mm)	Cell Density (CPSI)	Emission Standard
Ø80*60	80	60	200/300/400/600	Euro 3/4/5/6
Ø93*60	93	60	200/300/400/600	Euro 3/4/5/6
Ø93*75	93	75	200/300/400/600	Euro 3/4/5/6
Ø93*88.3	93	88.3	200/300/400/600	Euro 3/4/5/6
Ø93×101.6	93	101.6	200/300/400/600	Euro 3/4/5/6
Ø101.6*60	101.6	60	200/300/400/600	Euro 3/4/5/6
Ø101.6*76.2	101.6	76.2	200/300/400/600	Euro 3/4/5/6
Ø101.6*90	101.6	90	200/300/400/600	Euro 3/4/5/6
Ø101.6*100	101.6	100	200/300/400/600	Euro 3/4/5/6
Ø101.6*118	101.6	118	200/300/400/600	Euro 3/4/5/6
Ø101.6*123.3	101.6	123.3	200/300/400/600	Euro 3/4/5/6
Ø101.6*136	101.6	136	200/300/400/600	Euro 3/4/5/6
Ø101.6*152.4	101.6	152.4	200/300/400/600	Euro 3/4/5/6
Ø103*130	103	130	200/300/400/600	Euro 3/4/5/6
Ø105.7*100	105.7	100	200/300/400/600	Euro 3/4/5/6
Ø105.7*115	105.7	115	200/300/400/600	Euro 3/4/5/6
Ø105.7*130	105.7	130	200/300/400/600	Euro 3/4/5/6
Ø105.7*147.5	105.7	147.5	200/300/400/600	Euro 3/4/5/6
Ø105.7*152.4	105.7	152.4	200/300/400/600	Euro 3/4/5/6
Ø118.4*90	118.4	90	200/300/400/600	Euro 3/4/5/6
Ø118.4*100	118.4	100	200/300/400/600	Euro 3/4/5/6
Ø118.4*101.6	118.4	101.6	200/300/400/600	Euro 3/4/5/6
Ø118.4*114.3	118.4	114.3	200/300/400/600	Euro 3/4/5/6
Ø118.4*120	118.4	120	200/300/400/600	Euro 3/4/5/6
Ø118.4*123.3	118.4	123.3	200/300/400/600	Euro 3/4/5/6
Ø118.4*127	118.4	127	200/300/400/600	Euro 3/4/5/6
Ø118.4*136	118.4	136	200/300/400/600	Euro 3/4/5/6
Ø118.4*138	118.4	138	200/300/400/600	Euro 3/4/5/6
Ø118.4*152.4	118.4	152.4	200/300/400/600	Euro 3/4/5/6
Ø132.1*127	132.1	127	200/300/400/600	Euro 3/4/5/6
Ø132.1*146	132.1	146	200/300/400/600	Euro 3/4/5/6
Ø143.8*101.6	143.8	101.6	200/300/400/600	Euro 3/4/5/6
Ø143.8*152.4	143.8	152.4	200/300/400/600	Euro 3/4/5/6
Remark:	Other sizes can be customized according to customer requirements.

Working Principle
A three-way catalyst can cut CO, HC and NOx by over 99% if the air to fuel ratio is accurately controlled. Three-way catalysts will only give full conversion of each of these three pollutants in a gas stream containing a stoichiometric ratio of CO and NOx.
 

Product Feature

1.  Good low tempreture light off performance (T50 ≤ 180 ºC ).
2.  Higher conversion rate (CO,THC,SOF ≥ 97%).
3.  Precious metals & rare earth compound catalyst technology provides the high oxygen storage and high stability catalyst.
4.  Precise control of precious metals and other materials during catalyst manufacturing process.
5.  Vehicle complete system matching technology and systematic solutions for the customer.
6.  Up to Euro VI Emission Standard.

Company Profile

The company is committed to providing efficient three-way catalyst carrier and three-way catalytic products. Our three-way catalyst carrier is made of high-quality porous ceramic materials, which are efficient, stable and durable. The carrier is a unique design, covered with a layer of platinum, rhodium, palladium and other precious metals,
through catalytic reactions, harmful gases such as CO, HC and NOx in vehicle exhaust into harmless carbon dioxide, water and nitrogen.
Our three-way catalytic products use advanced production technology to ensure stable and reliable product quality. Our products are widely used in all kinds of automobile exhaust systems, is an important equipment to reduce automobile exhaust emissions and protect the environment.

Testing Equipment

As an environmental protection technology enterprise, we always adhere to the concept of technological innovation,
quality-oriented development, to provide customers with quality products and services. We hope that through our efforts, we can contribute to the cause of environmental protection and make our earth more beautiful.

Our testing equipment:

1. Gas analyzer

2. Water quality testing instrument

3. Particulate counter

4. Noise measuring instrument

5. Radioactivity detector

Certifications

FAQ

1. What is a Three-Way Catalytic (TWC) Converter?

TWC is a mechanism that is used in the automotive industry to filter harmful gases such as oxides of nitrogen and carbon dioxide. After the TWC processing, the harmful gases turn into harmless exhausts, and this is the whole point.

2. How Does it Work?

Three-Way Catalytic Converters (TWC) works like many other catalysts that process car exhaust gases. The operation of this device is based on a chemical reaction using a special structure and valuable materials that are inside. Incoming gases from the engine enter the exhaust system, where carbon oxides and other harmful emissions are processed into harmless ones such as water or nitrogen. The operation of this type of catalyst occurs at very high, almost extreme temperatures. Thus, it is better to keep an eye on it and not overheat the device in order to avoid possible troubles and breakdowns. 

3. How do automakers use this type of catalyst?

Car manufacturers are constantly improving their cars by creating and installing new types of catalysts inside new models. And the new three-way catalyst shows its best side compared to other catalysts, thereby proving itself in the auto industry in terms of environmental problem and overall quality. Many car companies have long since switched to new catalysts and are using them to the fullest because of the efficiency they show.
 

4.What's the lead-time for samples and batch orders?

It is 7 working days for supplying samples.  It is 10-15 working days for batch orders.
 

5.Can I visit you?

Sure. If you're sincere buyer and would like to visit our factory, please contact us to make an appointment.

 

6.How long is your production cycle?

The production cycle will be determined according to the quantity of the order and the current production situation, usually the order production cycle is 15 days.