Silicon Carbide Sic Reticulated 3D Foamed Porous Ceramic Foam Filter Sand Casting

Product Description

 

Monthly output of filters is 3 million pieces 

Over 20 years of ceramic foam filters' experience Physical/thermal properties tested and certified with SGS

Company quality system conform ISO9001:2015

Product Description

Ceramic foam filters have revolutionized the metal casting industry, offering a highly effective and efficient solution for filtering molten metal. These filters are made from a unique ceramic material that offers exceptional porosity and strength, making them ideal for use in a wide range of metal casting applications.

The primary function of a ceramic foam filter is to remove impurities and inclusions from molten metal before it is poured into a mold. These impurities, such as oxides, slag, and gas bubbles, can cause defects and porosity in the final casting, affecting its mechanical properties and durability. By filtering out these contaminants, ceramic foam filters ensure that the resulting casting is cleaner and stronger.
 

	Silicon carbide ceramic foam filter (SIC ceramic foam filter) * Color: Dark Grey * PPI: 10ppi, 20ppi, 30ppi, 40ppi, 50ppi * Working Temperature: ≤1500ºC * Thermal shock resistance(1100ºC):≥2 * Compressive strength:>0.9Mpa * Porosity: ≥80% * Sample: Support * Customization: Sizes and shapes * Application:Ductile Cast Iron, Malleable Cast Iron, Gray iron, and other Cast Iron.
Alumina ceramic foam filter  * Color: White  * PPI: 10ppi, 20ppi, 30ppi,   40ppi, 50ppi  * Working Temperature:≤1100ºC  * Thermal shock resistance(1100ºC):≥2  * Compressive strength:>0.8Mpa  * Porosity: ≥80%  * Sample: Support  * Customization: Sizes and shapes  * Application:Aluminium Aluminium alloys and other Non-ferrous alloys.
	Zirconia ceramic foam filter  * Color: Yellow * PPI:10ppi, 20ppi, 30ppi, 40ppi, 50ppi * Working Temperature:≤1700ºC * Thermal shock resistance(1100ºC):≥2 * Compressive strength:>1.2Mpa * Porosity: ≥80% * Sample: Support * Customization: Sizes and shapes * Application:High melting point metal alloys like Steel, Alloy Steel, and Stainless Steel.

Product Parameters

Size (mm)	10ppi				20ppi		30ppi
	Capacity (kg)		Flow Rate (Kg/s)		Capacity (kg)	Flow Rate (kg/s)	Capacity (kg)	Flow Rate (kg/s)
	Grey Iron	Ductile Iron	Grey Iron	Ductile Iron	Grey Iron	Grey Iron	Grey Iron	Grey Iron
40×40×15	64	32	4	3	50	3	42	2
40×40×22	64	32	4	3	50	3	42	2
50×30×22	60	30	4	3	47	3	40	2
50×50×15	100	50	6	4	78	3.5	66	3
50×50×22	100	50	6	4	78	3.5	66	3
60×60×15	144	72	9	6	112	6	95	5
75×50×22	150	75	9	6	116	6	99	5
75×75×22	220	110	14	9	175	10	149	8
100×50×22	200	100	12	8	155	9	133	7
100×75×22	300	150	18	12	232	13	199	11
100×100×22	400	200	24	16	310	18	265	15
150×150×22	900	450	54	36	698	40	596	33
200×200×40	1600	800	95	64	1240	58	1060	48
Dia 40×22	40	20	3	2	39	2	33	2
Dia 50×22	70	35	4.5	3	61	4	52	3
Dia 60×22	100	50	6.5	4.2	88	5	75	4
Dia 70×22	150	75	8.8	5.5	119	7	102	6
Dia 75×22	170	88	10	6	137	8	117	6.5
Dia 80×22	200	100	11	7.2	156	9	133	7
Dia 90×22	240	120	14	9	197	11	169	9
Dia 100×22	280	140	17	11	243	14	208	12
Dia 125×22	400	220	24	16	380	22	325	18
Dia 150×22	700	350	38	25	548	32	468	26
Dia 200×40	1240	620	67	44	973	56	832	46

Note:

Maximum size 300 MM ; Standard Thickness: 22 mm
Size and porosities:
* Different size can be made upon customer request.
* Length*width*height=(40-300)*(40-300)*(10-30)mm
* With round,square and rectangle shape.
* Tolerance:-1~0 mm
* Pore size: 10 PPI / 20 PPI / 30PPI
* Tolerance: ± 1-2PPI

Product Feature

1.High porosity
2.Superior dimensional tolerances
3.Low loss of thermal shock
4.High mechanical strength at normal and high temperature
5.Large specific surface
6.Good chemical stability
7.Excellent filtering functions of screen
8.Excellent filtering residua collection and absorption
9.Beveled edges and compressible gasket

Application Field

Installed in pouring cup Commonly used in cast steel models to cover granular matter	Installed horizontally in vertical runners It is suitable for small molten steel parts , especially for casting systems where the vertical runner is located in the center of the mold and the horizontal runner is multi-branched
Installed vertically in horizontal runner Improve the flow rate of molten metal and enhance the filling capacity. Since the molten metal directly impacts the filter, the impact resistance of the filter should be considered.	Installed horizontally in horizontal runner Improve the flow rate of molten metal and enhance the filling capacity. Since the molten metal directly impacts the filter, the impact resistance of the filter should be considered.

Company Profile

TaiyuanSIMIS Company was established in 2004 and has since expanded its business scope from Investment Casting to encompass the entire casting industry, including Sand Casting, Die Casting, and Forging Products. 
In 2023, the company ventured into Refractories and Ceramic Foam Filters products closely associated with the casting industry.

Certifications

FAQ

1.Are you a factory? What is the monthly production volume?

We are a factory, specializing in the production of ceramic filters. The monthly output of filters is 3 million pieces.

 

2.How can I get quotation?

Please kindly send us the sizes and quantity requied, we will quote our best price in 24 hours. For special         specifications, pl send the drawing. If you don't have the drawing, please kindly courier samples to us.  

 

3. How can you get samples?

We can supply free samples if we have them in stock. If we haven't produce in stock, we can produce it according to customer's requirement. Please take note that the courier fee should be payed at destination.

 

4..What's the lead-time for samples and batch orders?
It is 7 working days for supplying samples.  It is 10-15 working days for batch orders.
 

5.Can I visit you?
Sure. If you're sincere buyer and would like to visit our factory, please contact us to make an appointment.

 

6.How long is your production cycle?
The production cycle will be determined according to the quantity of the order and the current production situation, usually the order production cycle is 15 days.